TENCEL Modal vs. Lyocell: A Sourcing Guide for Custom Activewear & Loungewear

TENCEL Modal fabric loungewear
For apparel designers and sourcing teams, finding the balance between luxury and performance is difficult. I have been recommending TENCEL™ Modal fabric to my teams for custom activewear and loungewear because it outperforms standard fibers. Sourced from beech tree pulp, this fabric is not only softer and stretchier than standard lyocell but also serves as a sustainable cornerstone for modern collections. This guide breaks down properties, blends, and sourcing steps to see if it fits your next line.

All trademarks are property of their respective owners. This article is informational and implies no affiliation or endorsement.

What Makes Tencel Modal Different from Lyocell

TENCEL™ Lyocell comes from eucalyptus, but Modal uses beech pulp. Both run closed-loop production with 99% solvent recovery.

Lyocell holds strength when wet, but Modal gets plusher and drapes beautifully—great for skin contact.

Tencel Lyocell vs Tencel Modal

Property Tencel Lyocell Tencel Modal
Source Eucalyptus Beech
Softness High Very High
Stretch Low Medium
Colorfast Good Excellent

fabric swatches comparison -photo-by-pexels

Production from Beech Trees

Beech to Fiber

Harvested from sustainable forests, beech wood dissolves in amine oxide—no harsh chemicals.

  1. Collect beech wood sustainably.
  2. Dissolve in amine oxide solution.
  3. Spin fibers via dry-jet wet system.
  4. Recycle solvents for zero waste.

Uses 20% less energy than cotton.

The Sustainability Profile: Why Brands Switch

For brands aiming to meet strict environmental standards, TENCEL™ Modal offers a significant advantage over conventional fabrics. Because the fibers are harvested from sustainable beech wood forests and processed using a closed-loop system, the environmental footprint is drastically reduced. This process recovers 99% of the solvents used, preventing chemical runoff into local water systems. Furthermore, the production requires 20% less energy than cotton, making it a prime candidate for “green” collections. Using this material allows you to market your custom line with Oeko-Tex certifications, appealing to eco-conscious consumers.

beech forest wood pulp -photo-by-pexels

Benefits: Softness, Moisture Control & Color

Stays soft after 50+ washes, no pilling like cotton.

Absorbs 50% more moisture than cotton and dries fast—perfect for activewear.

Excellent color retention keeps dyes vibrant longer.

Blends recover stretch well; I’ve seen fewer returns with them.

Cost vs. Value: The ROI of Modal

Sourcing managers often note that TENCEL™ Modal carries a higher upfront cost compared to standard cotton or synthetic rayons. However, the return on investment (ROI) becomes clear in the longevity of the garment. Standard cotton often pills or fades, but Modal stays soft after 50+ washes and offers excellent color retention. This durability reduces return rates for quality issues—specifically, blends have shown fewer returns in my experience due to their ability to recover stretch. While the material costs more initially, the boost in perceived value allows for premium pricing strategies.

Best Applications for Apparel Designers

Activewear: Blend with spandex for stretchy yoga pants.

Loungewear: 100% Modal PJs feel buttery smooth.

Dress shirts: Wrinkle-resistant for business casual.

We use Modal linings in mass-custom hats and gloves.

Check our sustainable fabric options.

Availability and Blends

60-inch wide rolls, up to 100 yards.

  • 80% Modal / 20% Cotton: Affordable softness.
  • 70% Modal / 25% Hemp / 5% Lycra: Eco-stretch.
  • 95% Modal / 5% Elastane: Max recovery.

Spot real TENCEL™ Modal via hangtag; feels silky.

Sourcing steps:

  1. Pick gsm and width.
  2. Request free swatch (1-2 weeks).
  3. Review sample garment.
  4. Launch production.

Our MOQ is 100 pieces; samples 4-6 weeks, production 8-12. Upload designs via our OEM procurement guide.

Why Choose Tencel Modal for Your Custom Line?

OEKO-TEX certified, low water use vs cotton. Scales for 500-10,000 units.

Care: Cold wash, air dry. Higher upfront cost, but boosts perceived value.

Ready to prototype? Contact via steps to source.

Care Label Recommendations for Your Design

When creating tech packs and care labels for your manufacturer, accuracy is key to maintaining the fabric’s “plush” feel. Because TENCEL™ Modal absorbs 50% more moisture than cotton, it manages sweat well but requires specific care to prevent shrinkage. We recommend instructing the end-user to use a cold wash and air dry cycle. While the fabric is resistant to pilling, high heat can compromise the fiber structure over time. Proper labeling ensures the garment retains the silky drape that makes it ideal for loungewear and intimates.

FAQ

What is tencel modal fabric made of? It’s made from beech tree pulp, processed into regenerated cellulose fibers using a sustainable closed-loop method.

Is tencel modal fabric better for activewear than standard tencel? Yes, its higher stretch recovery and color retention make it ideal for stretchy, durable activewear. Try spandex blends for best results.

How do I identify real Tencel Modal in products? Check for the TENCEL™ Modal label or hangtag, and feel for a silky, plush drape.

What blends work best with tencel modal fabric? Popular ones: 80/20 modal-cotton for softness, or 70/25/5 modal-hemp-lycra for eco-stretch. See our sustainable fabric options.

Does tencel modal fabric shrink? Minimal shrinkage if washed cold and air-dried; follows gentle care to maintain size.

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